Key Takeaways

• ProSys Fill showcased its advanced filling and sealing systems at Cosmoprof Miami 2025, focusing on efficiency and versatility in cosmetics manufacturing.
• The RT60 Tube Filling and Sealing System processes up to 70 tubes per minute and offers customizable options.
• The LB30 Lip Balm Filler and HL-60 System provide reliable, user-friendly solutions for small- to medium-scale production with automated features.

Innovative Filling and Sealing Technologies at Cosmoprof Miami 2025

ProSys Fill presented its latest advancements in filling and sealing technologies during Cosmoprof Miami 2025, aimed at enhancing efficiency and flexibility for the cosmetics industry. Attendees had the chance to explore three flagship systems—the RT60 Tube Filling and Sealing System, LB30 Lip Balm Filler, and HL-60 System—each designed to meet the diverse needs of manufacturers.

The RT60 Tube Filling and Sealing System is engineered for high performance, capable of processing up to 70 tubes per minute. It is versatile, handling both plastic and metal tubes in various sizes and styles. This fully automated system streamlines the filling and sealing processes, significantly reducing labor costs. Additionally, operators can customize features such as profile seals, swirl filling, and unit dose filling, catering to unique product specifications. The RT60 is available in three configurations: plastic/laminate, metal, and a combination model, allowing seamless transitions depending on production requirements.

Also on display was the LB30 Lip Balm Filler, a semi-automatic system specifically designed for hot melt filling, cooling, and capping lip balm sticks. With a production rate of up to 30 units per minute, it offers a user-friendly design that includes a manual loading station and a quick-change puck mounting system for tool-free size transitions. This system enhances operational efficiency through onboard cap sortation and capping functionalities. The LB30 features a “No tube-no fill” function, ensuring clean and accurate filling, and its temperature control system maintains consistent dosing via a jacketed stainless steel hopper and a heated filling head. The inclusion of a re-melt station creates a smooth finish for lip balms, ensuring reliable results for small- to medium-sized production lines.

ProSys also introduced the HL-60 System, which was developed in collaboration with Pendergraph Machines. This compact and versatile solution targets co-packers and small-scale cosmetic manufacturers. Key advantages of the HL-60 include streamlined automation of feeding, labeling, and counting tasks, as well as flexibility to accommodate multiple stick sizes. The HL-60 is American-made, offering entry-level pricing without compromising on the quality of support post-purchase, making it an attractive choice for cost-sensitive producers looking for precision and efficiency within a compact design.

Overall, ProSys Fill’s showcase at Cosmoprof Miami highlighted significant advancements in filling and sealing technologies, providing solutions that not only improve productivity but also maintain high standards of quality in the cosmetics manufacturing process. Each system is tailored to enhance operational efficiency while catering to the unique needs of manufacturers across the industry.

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