Key Takeaways
- ZwitterCo launches Evolution Membranes to boost efficiency and sustainability in food and dairy processing.
- The membranes feature anti-fouling technology that reduces cleaning time and costs, reclaiming over an hour of production daily.
- Compatible with existing systems, these membranes require no hardware changes, supporting seamless integration and lower operational costs.
Introduction of Evolution Membranes
ZwitterCo has unveiled its Evolution Membrane product line, designed specifically for food, dairy, and biotech processors. This innovative technology aims to enhance productivity, minimize cleaning expenses, and promote sustainability goals, all without necessitating modifications to current processing systems.
In sectors like food and dairy processing, efficiency is paramount. However, routine cleaning can significantly drain productivity, leading to increased chemical usage and greater water consumption. The new Evolution Membranes utilize ZwitterCo’s proprietary zwitterionic chemistry, which prevents fouling and simplifies the cleaning process. As a result, processors can achieve faster cleanings, require fewer chemicals, and recover over an hour each day that can be reallocated to production or other essential tasks.
Performance Advantages
Jon Goodman, ZwitterCo’s vice president for food processing and specialties, comments, “Milk and whey processors often ask, ‘What’s new?’ ZwitterCo Evolution Membranes are the answer to that question.” He emphasizes that the company’s patented membranes represent a substantial improvement in cleanability and performance.
The Evolution Membranes are available in configurations for ultrafiltration membrane for protein concentration (PCM), superfiltration (SF), and reverse osmosis (RO). These can directly replace conventional sanitary spiral membranes with a straightforward installation process, yielding lower operational costs and time savings.
Field Performance Insights
Early users of the Evolution RO Membranes have reported significant improvements in effluent and wastewater management within whey processing facilities. By eliminating the enzyme step from their cleaning protocols, these processors have achieved over a 50% reduction in cleaning costs and cut water usage by more than 30%. The streamlined cleaning process saves an hour for every step removed, significantly enhancing operational efficiency.
Operational Efficiency and Sustainability
ZwitterCo’s Evolution Membranes are engineered to provide food and dairy processors with enhanced productivity. The anti-fouling properties of the ZwitterCo technology facilitate a rethinking of cleaning protocols, leading to a consistent flux curve. These membranes help make cleaning faster and less resource-intensive, with decreased fouling contributing to higher average operational flux.
Among the key benefits of the Evolution Membranes are:
– Increased productivity through a consistent flux curve.
– Recovery of production time, as fewer cleaning cycles free up hours weekly.
– Lower cleaning expenses, with potential to eliminate unnecessary cleaning steps that reduce chemical, water, and energy usage while curtailing wastewater output.
– Alignment with operational sustainability goals through reduced resource consumption.
Furthermore, all elements of the Evolution Membrane serve as direct replacements for standard sanitary spirals, allowing companies to benefit without needing significant capital investment.
ZwitterCo’s Evolution Membranes cater to a diverse range of applications in food, dairy, and bioprocessing, marking a new era in membrane technology for enhanced efficiency and sustainability in these industries.
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